MedDeviceGuideMedDeviceGuide
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Manufacturing

57 articles

Quality Systems

Acceptance Sampling Plans for Medical Devices: AQL, Z1.4 & ISO 2859

How to build statistically valid medical device sampling plans under 21 CFR 820.250 / ISO 13485: AQL, ANSI/ASQ Z1.4, ISO 2859-1 switching rules, c=0 plans, and OC curves.

Quality Systems

Medical Device Reliability Testing: HALT, HASS, ALT & MTBF

A practical guide to medical device reliability testing: HALT vs HASS vs accelerated life testing, Weibull and MTBF, Arrhenius acceleration, and where it fits in ISO 13485 design V&V.

Regulatory

FDA Establishment Registration Lookup: Manufacturer, Importer, and US Agent Roles

How to read an FDA establishment registration to identify manufacturer, contract manufacturer, importer, and US agent roles — with role-count data.

Quality Systems

eDHR for Medical Devices: QMSR, Part 11 & Digital Manufacturing (2026)

eDHR implementation guide for medical device manufacturers: QMSR requirements, 21 CFR Part 11, MES integration, ISO 13485, paper-to-digital migration, and inspection readiness.

Manufacturing

Medical Device Reshoring and Nearshoring Strategy Guide (2026)

Evaluate medical device reshoring and nearshoring decisions in 2026, including tariffs, QMSR and ISO 13485 implications, cost trade-offs, supply risk, and IP protection.

Supply Chain

Iran War Impact on Medical Device Supply Chains and Strait of Hormuz Risk

Analysis of how Iran conflict and Strait of Hormuz disruption could affect medical device supply chains, including helium, plastics, freight, insurance, and sourcing strategy.

Manufacturing

Adhesive Bonding Process Validation for Medical Devices: From Variables to IQ/OQ/PQ

How to validate adhesive bonding for medical devices, including ISO 13485 and FDA QMSR requirements, UV and epoxy variables, IQ/OQ/PQ protocols, surface controls, and revalidation triggers.

IVD & Diagnostics

Antibody Clone Lock and Lot-to-Lot Bridging for Immunoassay IVD Kits

How to lock antibody clones, manage lot-to-lot bridging studies, and maintain immunoassay IVD performance across manufacturing campaigns under FDA QMSR, ISO 13485, and EU IVDR.

Supply Chain

Battery Cell Sourcing for Portable Medical Devices: Supplier Qualification

How to qualify battery suppliers and design medical device battery packs, covering chemistry selection, IEC 62133-2, UN 38.3, BMS controls, traceability, quality agreements, and dual sourcing.

Manufacturing

Biological Specimen Sourcing for IVD Development: Serum, Plasma, Matrix

How to source serum, plasma, urine, CSF, and matrix materials for IVD calibrators and controls, covering donor qualification, viral testing, traceability, lot consistency, and regulatory expectations.

IVD & Diagnostics

Calibrators and Controls Traceability for IVD Kits

How to establish traceability for IVD calibrators and controls, covering ISO 17511 hierarchy models, reference materials, commutability, uncertainty, value assignment, and regulatory expectations.

Quality Systems

CDMO Quality Agreement RACI for Sub-Tier Supplier Control

How to structure RACI matrices in CDMO quality agreements for sub-tier supplier control, defining OEM, CDMO, and supplier accountability under ISO 13485, FDA QMSR, and EU MDR.

Manufacturing

Coatings and Surface Treatment Supplier Controls for Medical Devices

How to qualify coating and surface treatment suppliers, covering audits, IQ/OQ/PQ validation, specifications, biocompatibility, quality agreements, and monitoring.

Manufacturing

Contract Cleanroom Assembly Qualification for Medical Devices

How to qualify contract cleanroom assembly vendors, covering cleanroom classification, environmental monitoring, gowning qualification, quality agreements, audits, and ongoing controls.

Manufacturing

Contract Packaging Vendor Qualification for Medical Devices

How to qualify contract packaging vendors, covering ISO 11607 capability, sterile barrier systems, seal validation, labeling, sterilization coordination, quality agreements, and oversight.

Quality Systems

Depot Repair QMS for Reusable Medical Device Capital Equipment

How to build a depot repair QMS for reusable capital equipment, covering intake, decontamination, testing, rework, calibration, nonconformance, release, and ISO 13485 records.

IVD & Diagnostics

Enzyme Supplier Qualification for PCR and RT-qPCR IVD Kits

Guide to qualifying PCR and RT-qPCR enzyme suppliers for IVD kits, covering Taq polymerase, reverse transcriptase, lot bridging, acceptance specs, stability, change control, and FDA/IVDR expectations.

Manufacturing

IVD CDMO Tech Transfer Readiness Package: Complete Guide for Diagnostic Manufacturers

Prepare an IVD CDMO tech transfer readiness package with manufacturing specs, analytical method transfer, quality agreements, validation roles, and FDA, ISO 13485, and IVDR expectations.

Manufacturing

Legacy Medical Device Transfer to a CDMO: DMR, Validation, and Regulatory Strategy

How to transfer legacy medical device manufacturing to a CDMO while managing DMR handoff, tacit knowledge, change control, process revalidation, and regulatory continuity.

IVD & Diagnostics

Lyophilized Reagent Fill-Finish and Stability Strategy for IVD Kits

Guide to lyophilized reagent fill-finish for IVD kits, covering formulation, bead and cake formats, humidity control, residual moisture, stability studies, and regulatory documentation.